Empowering Predictive Maintenance with InCentrik’s BearingMD
At InCentrik, we believe in creating innovative solutions that revolutionize how our customers maintain and optimize their operational machinery. Our...
3 min read
The InCentrik Team Dec 28, 2023 1:17:27 PM
When we talk about the power generation industry, one of the paramount aspects that contribute to its efficiency and cost-effectiveness is the heat rate. With the evolution of modern technology, we now have the tools to keep a keen eye on this critical metric.
Enter HeatRate MD by InCentrik.
HeatRate MD is not just a software; it's a comprehensive solution by InCentrik that blends the efficiency of PI Asset Framework calculations with the clarity of PIVision dashboards. Together, they provide a visual, real-time interface that tracks essential metrics around Power Generation performance.
For those unfamiliar with the term, heat rate is a measure of a Power Plant’s thermal efficiency. Think of it as a metric that shows how much thermal heat in fuel is required to produce a unit of electricity. A lower heat rate is akin to better efficiency - meaning you need less fuel to produce the same amount of electricity.
For context, a coal-fired power plant may register a heat rate of 10,000 BTU/kWh, while a state-of-the-art natural gas combined cycle power plant might measure around 7,000 BTU/kWh.
One might wonder, if most power generation plants already monitor these metrics, why the need for HeatRate MD? The crux of the problem lies not just in monitoring, but also in deriving actionable insights. By precisely tracking heat rate metrics, InCentrik's solution aims to spotlight opportunities for enhancing the heat rate.
Let’s put it in perspective: for coal or natural gas power plants, a staggering 45%-75% of costs can be attributed to fuel alone. Imagine the monumental savings potential, even with a slight improvement in the heat rate.
The brilliance of InCentrik's approach is two-fold:
Initially, InCentrik teams collaborate with site engineers ensuring that the dashboards and calculations are constructed to meet impeccable standards, ensuring both accuracy and relevance.
Building the dashboard is merely the beginning. InCentrik accentuates the significance of post-build tracking. Regular monitoring and follow-ups based on the dashboard’s recommendations guarantee that the real-world benefits of this system are realized.
Beyond the technical jargon and numbers, what does this mean for a power plant? By tracking the dollar deviation directly from design, the financial benefits of action items become palpable. It's not unusual for plants to witness savings in the ballpark of $400K/yr, given how intrinsically power plant costs are tied to the heat rate.
If you're in the power generation industry - whether you're a process engineer, an IT specialist, an OT professional, or someone considering a robust monitoring and diagnostic solution - HeatRate MD as part of the iROC services offered by InCentrik might just be your next game-changer.
InCentrik isn't just offering software; it’s presenting an opportunity. An opportunity for power plants to transform their operational efficiency, reduce costs, and champion sustainable practices. It's not just about power generation; it's about power generation done right.
iROC (Integrated Remote Operations Center) is a centralized location from which an organization can remotely manage and monitor its critical operations in real-time. iROC allows organizations to improve operational efficiency, reduce costs, and improve security by consolidating multiple remote operations into a view.
If this has sparked your interest, and you're eager to dive deeper into what HeatRate MD can offer, or if you simply have queries that you'd like addressed, InCentrik is here to assist.
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Leading the digital transformation in the manufacturing industry. We bring our customers value through automation, integration, data management, and business intelligence. We bridge the gap between what really goes on in your plant and the decision-making power you hold as an executive.
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