Manufacturing Intelligence
Harnessing Data and Analytics for Enhanced Decision-Making
Transform Your Production Landscape
Optimize Manufacturing Through Intelligent Analytics
We deliver end-to-end solutions that empower manufacturers to streamline operations, enhance production capabilities, and innovate through strategic data utilization and analytics.
What is Manufacturing Intelligence?
Manufacturing Intelligence refers to the use of data and analytics to gain insights into industrial processes and operations. It involves collecting, integrating, and analyzing data from various sources within the operational environment to improve decision-making, enhance efficiency, reduce costs, and optimize production.
Manufacturing Intelligence leverages technologies such as data historians, IoT, big data analytics, machine learning, and artificial intelligence to transform raw data into actionable information to make informed, data-driven decisions.
Partners We Work With
Manufacturing Intelligence Solutions
Data Collection and Integration
IoT and Sensor Integration
Implementing IoT devices and sensors to collect real-time data from manufacturing processes and equipment.
Data Aggregation
Integrating data from multiple sources, including PLCs, SCADA systems, ERP systems, Maintenance Management systems, and other enterprise applications, into a centralized platform.
Data Connectivity
Ensuring seamless communication between different systems and devices to facilitate comprehensive data collection.
Data Compression Optimization
Optimizing compression settings to achieve efficient data storage, improved system performance, increased data quality and integrity, and reductions is data storage costs.
Process Optimization
Production Scheduling
Optimizing production schedules based on real-time data to improve resource utilization and meet demand.
Quality Control
Enhancing quality control processes by analyzing production data to detect and address defects early.
Advanced Data Analytics
Predictive Analytics
Utilizing performance equations and machine learning algorithms to predict equipment failures, maintenance needs, and production outcomes.
Real-Time Monitoring and Diagnostics
Implementing real-time data monitoring and diagnostics solutions to track key performance indicators (KPIs) and production metrics for asset health and performance. (*MD Solutions)
Root Cause Analysis
Analyzing data to identify the root causes of production issues and inefficiencies.
Predictive Maintenance
Condition Monitoring
Implementing systems to monitor the condition of equipment in real time and predict potential failures.
Maintenance Optimization
Using predictive analytics to automate maintenance workflows and schedule maintenance activities, reducing downtime and maintenance costs.
Visualization and Reporting
Custom Dashboards
Developing interactive and intuitive dashboards in PI Vision, IOTAVue, Asset Intellect, Alarm Sentinel, and other visualization platforms for real-time visualization of production data and KPIs on both a site-specific and enterprise level.
Reports and Analytics
Generating detailed reports that provide actionable insights for decision-makers in a variety of reporting applications such as Excel, Crystal Reports, SSRS, Power BI, Tableau, and many others.
PI Vision Custom Symbols
Creating custom symbols and visualizations in PI Vision to meet specific client needs.
Energy Management
Energy Monitoring
Tracking energy consumption across the manufacturing facility to identify opportunities for cost savings.
Sustainability Initiatives
Implementing data-driven strategies to reduce energy usage and enhance sustainability.
Training and Support
Technical Training
Providing comprehensive training on PI System applications and components to ensure clients can effectively use their digital tools and data systems.
Digital Transformation Consultation and Development
Conducting digital maturity assessments and providing the roadmap for our clients' journey in digital transformation to achieve operational and business objectives both short and long term.
Continuous Support
Offering continuous support and maintenance services through our iROC services program to ensure the long-term success of manufacturing intelligence implementations and digital systems, including monthly system health checks and regular software updates and system patches.
Troubleshooting and Break/Fix
Diagnosing and resolving issues in data systems and digital infrastructure that prevent the system(s) from functioning correctly, ensuring the continuous and reliable operation and data flow critical for real-time data collection, storage, and analysis
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