ControlMD
Intelligent Valve Monitoring & Diagnostics
Optimize Process Control and Efficiency with Real-Time Insights
What is ControlMD?
ControlMD (previously known as ValveMD) is a powerful diagnostic tool that monitors and analyzes the performance of control valves throughout your plant. It helps operators understand how valves respond to changing process conditions, ensuring they operate within healthy ranges and perform as intended.
Built on the AVEVA PI System and PI Asset Framework (AF), Controlᴹᴰ provides a centralized view of valve health and process performance through intuitive PI Vision dashboards. The result is a unified, data-driven approach to improving reliability and maintaining steady process control.
How ControlMD Works
ControlMD continuously evaluates valve behavior using a combination of maintenance records, process data, and real-time feedback. It automatically detects when a valve deviates from its normal operating state, alerting teams to emerging issues before they escalate.
Automate Control Valve Monitoring
Control valves are automated to maintain steady-state operations. Using real-time system data, Controlᴹᴰ monitors key performance indicators, including:
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PV (Process Variable)
Current position of the valve
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SP (Set Point)
Desired operating position
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HART Feedback
Additional position data from smart transmitters
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Mode
Manual vs. automatic control states
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Machine Learning for Predictive Insights
ControlMD employs machine learning algorithms to compare estimated valve output models with actual performance data. This enables predictive maintenance by identifying performance degradation or calibration drift long before a failure occurs.
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Real-Time PI Vision Displays
Data is visualized in PI Vision summary dashboards that allow operators to instantly assess system health. Individual valve dashboards provide deep insight into valve performance metrics, plots, and alarm states.
Advanced Valve Monitoring and Diagnostics with ControlMD
ControlMD (previously known as Valveᴹᴰ) is InCentrik’s advanced monitoring solution for control valve health and diagnostics. By integrating real-time data, advanced analytics, and machine learning, Controlᴹᴰ empowers process engineers and operators to detect valve performance issues early, reducing downtime, increasing efficiency, and improving overall plant reliability.
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Key Features
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Track and Analyze Data: Monitor multiple valves simultaneously to understand system-wide performance.
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Real-Time Dashboards: Quickly identify valves in alarm states and navigate to detailed monitoring displays.
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Comprehensive Summary Pages: View all valve health statuses at a glance for faster decision-making.
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Machine Learning Integration: Compare modeled valve output to real-world performance to identify emerging issues.
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Data Regression Modeling: Establish performance baselines for more accurate output tracking.
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Monthly Health Checks: Receive regular evaluations and performance summaries from InCentrik specialists.
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Deliverables
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PI Asset Framework (AF) elements for each monitored valve with detailed analyses
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PI Vision Summary Displays for complete system health visibility
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Individual PI Vision dashboards with key metrics and alarm indicators
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Data regression package for baseline output tracking
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Expert monitoring and monthly health assessments from InCentrik
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Benefits
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Improve Plant Safety: Identify valve issues early to prevent operational risks.
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Predictive Maintenance: Detect performance deviations and schedule proactive maintenance.
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Verify Calibration: Confirm valves are installed and functioning correctly.
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Enhance Efficiency: Maintain steady control, reduce operator error, and improve product quality.
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Increase Uptime: Minimize unplanned downtime and maximize productivity.
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